EV Charging Cable Assembly Machine Making Machine
Main Features
AUTO
EV Charging Cable Assembly Machine Making Machine
The EV Charging Connector Assembly Line is a modular production system composed of multiple automated workstations used for the assembly and testing of EV charging connectors.
Typical stations include terminal crimping, cable pre-processing, pin insertion, temperature sensor assembly, housing assembly, locking mechanism assembly, sealing & dispensing, and end-of-line (EOL) testing (such as continuity, insulation, high-voltage, and communication tests).
The line is generally structured as a conveyor or pallet-based system, where products are transferred between stations with optional RFID tracking.
Its core system consists of:
- Assembly stations (crimping, insertion, screwing, dispensing)
- Testing stations (electrical and functional inspection)
- Control system (PLC + HMI)
- Optional vision inspection system
Overall, it is a flexible, multi-station automated line designed for high-precision and multi-model EV connector production.
EV Charging Cable Assembly Machine Making Machine
Main Functions
EV Charging Connector production line follows a full process of multi-component precision assembly and testing, including:
- Cable cutting / stripping
- Terminal crimping (power & signal)
- Pin insertion
- Temperature sensor installation
- O-ring sealing installation
- Housing assembly
- Locking mechanism assembly
- Screw fastening
- Dispensing / waterproof sealing
- End-of-line (EOL) testing
- Marking and packaging
Typical Production Line Specifications (Reference Range)
1. Line Dimensions
- Length: 10–60 m
- Width: 3–12 m
- Height: 2.0–2.5 m
2. Capacity
- Cycle time (CT): 30–90 seconds per unit
- Annual output: 50,000–300,000 pcs
3. Workstations
- Assembly stations: 8–15
- Testing stations: 5–10
- Typical configuration: ~12 assembly + 10 testing stations
4. Automation Level
- Semi-automatic (mainstream)
- Fully automatic (high-end systems)
5. Control System
- PLC control (e.g., Siemens, Mitsubishi)
- HMI touch screen interface
EV Charging Cable Assembly Machine Making Machine
The EV Charging Cable Assembly Machine Making Machine is a customized modular production system used for the automated or semi-automated assembly and testing of EV charging connectors.
It typically consists of multiple workstations, including wire processing, terminal crimping, pin insertion, sensor assembly, housing assembly, locking, sealing (dispensing), and end-of-line (EOL) testing.
The line is usually built with a conveyor or pallet system, PLC control, and optional vision and RFID tracking, enabling flexible production of different connector types such as Type 1, Type 2, CCS, and GB/T.
Key features include high flexibility, modular design, multi-model compatibility, and integrated quality testing, making it suitable for small to large-scale production of EV charging connectors.
Reviews
There are no reviews yet.