syringe needles polishing and testing machine

Syringe Needles Polishing and Testing Machine

The Syringe needles polishing and testing machine has many outstanding functions. It can achieve efficient polishing of the workpiece surface, quickly remove surface defects, scratches, etc., and make the workpiece surface smooth and bright. Its automated operation mode can work continuously and stably, greatly improving the efficiency and output of polishing.
Through a precise control system, the consistency and uniformity of the polishing effect can be guaranteed, ensuring that each workpiece has a high-quality surface quality. The syringe needles polishing and testing machine can also adapt to a variety of workpieces of different shapes and materials and has a wide range of versatility. It can effectively improve the surface roughness of the workpiece, and enhance the surface gloss and texture. During the working process, it can reduce the errors and uncertainties caused by manual operation, while reducing the labor intensity of workers.
Moreover, its good protection and dust collection design can effectively reduce dust emissions and create a cleaner working environment. These excellent functions of syringe needles polishing and testing machine provide a reliable and efficient solution for surface treatment of workpieces in the manufacturing industry, which strongly promotes the progress of production technology.

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Syringe Needles Polishing and Testing Machine

Main Features

The syringe needles polishing and testing machine incorporates branded high-definition CCD and lens, coupled with an industrial-grade host and reliable hardware, ensuring optimal performance. It boasts adjustable parameters for all types of needle tubes, seamlessly adapting to the detection of various specifications. The detected parameter data is immediately displayed on the intuitive interface, providing real-time insights.Operators can effortlessly teach the machine the desired length and width of needle tubes directly on the program interface, ensuring precision tailored to specific needs. The syringe needles polishing and testing machine features breakpoint memory and power-off automatic protection functions, safeguarding against unexpected interruptions and ensuring continuity in the production process.Furthermore, the system automatically classifies needle tubes identified as NG (not good) or unqualified with distinct labels, prominently displaying them on the upper interface for immediate operator observation. This not only streamlines quality control but also enhances operational efficiency. Additionally, the syringe needles polishing and testing machine saves images of defective needle tubes, including those labeled as NG or unqualified, directly to the computer, allowing for easy retrieval and review at any time.

Technical Parameters

syringe needles polishing and testing machine	specification	speed
small size machine	0.23（32G）	42000pcs/H
	0.25（31G）	40000pcs/H
	0.3(30G)	38500pcs/H
	0.33(29G)	35805pcs/H
	0.36（28G）	33440pcs/H
	0.4(27G)	30800pcs/H
	0.5(25G)	25630pcs/H
big size machine	0.55（24G）	29150pcs/H
	0.6(23G)	27060pcs/H
	0.7(22G)	24035pcs/H
	0.8(21G)	21120pcs/H
	0.9(20G)	18865pcs/H
	1.1(19G)	14200pcs/H
	1.2(18G)	13150pcs/H
main power		15KW
working power		12KW
pressure		380V
size		4m3.8m2m
weight		3.6T

Syringe Needles Polishing and Testing Machine

Main Functions

The syringe needles cutting machine incorporates state-of-the-art technology, featuring branded high-definition CCD cameras and precision lenses, meticulously paired with an industrial-grade host computer and robust hardware components. This comprehensive setup ensures unparalleled performance and reliability, making it an ideal choice for high-volume and precision-driven needle tube cutting operations.

The syringe needles cutting machine boasts a wide range of adjustable parameters, tailored to accommodate all types and sizes of needle tubes. Its advanced detection capabilities seamlessly adapt to various specifications, ensuring that every cut is precise and accurate. The detected parameter data, including length, width, and other critical measurements, is instantly displayed on a user-friendly interface, providing operators with real-time insights and enabling quick decision-making.Operators can effortlessly program the desired dimensions of needle tubes directly on the intuitive program interface. This feature allows for precise customization, ensuring that the machine meets the specific needs of each production run.

The syringe needles cutting machine also incorporates a breakpoint memory function, which automatically saves the current cutting position in case of unexpected interruptions. In the event of a power outage, the syringe needles cutting machine activates its power-off automatic protection functions, safeguarding against data loss and ensuring seamless continuity in the production process.

Moreover, the system incorporates an advanced classification mechanism that automatically identifies needle tubes as either NG (not good) or unqualified. These tubes are then prominently labeled and displayed on the upper interface, making it easy for operators to quickly identify and address any issues. This streamlined quality control process not only enhances operational efficiency but also ensures that only the highest quality needle tubes are produced.

Furthermore, the machine is equipped with a built-in image capture function that automatically saves images of defective needle tubes, including those labeled as NG or unqualified. These images are directly stored on the computer, allowing for easy retrieval and review at any time. This feature is invaluable for quality assurance purposes, as it provides a visual record of any issues encountered during the production process.

The syringe needles polishing and testing machine streamlines production, enhancing efficiency and quality. Automation cuts time and costs, boosting economics for manufacturers. Advanced polishing and rigorous testing ensure precision and quality, minimizing defects and enhancing patient safety. Continuous production maximizes output and minimizes downtime, boosting profitability and competitiveness.

Syringe Needles Making Machine

1: First, use pressure to blow air into the stainless steel pipe and place the pipe in a pool. Check if there are bubbles. If there are bubbles, it means that the pipe is broken, and pick it out.
2: Put a heat expansion tube on the outside of the pipe and evacuate it. Check whether it completely wraps the pipe.
3: Take the pipe to the pipe cutting machine for cutting.
4: Chamfer the pipe and remove burrs.
5: Soak the pipe in medicine to remove the dirty water and surface oil generated during the cutting process
6: Polish the pipe with a preliminary rolling polishing machine and ceramic polishing pills.
7: Dryer
8: Arrange the needle tube with a vibration plate.
9: Put the needle tube into the tool.
10: High-pressure washing
11: Dehydration in a spin dryer, drying in a dryer.
12 Inspection in a grinding and inspection machine.
13 Cleaning in a cleaning machine, or a simple cleaning machine.
14: Drying
15: Manual inspection.