Cell Culture Flask Assembly Making Packing Machine
Main Features
AUTO
Automatic Cell Culture Flask Assembly Making Packing Machine
The Automatic Cell Culture Flask Assembly and Packaging Machine provides a complete automation solution for TC-treated cell culture flask manufacturing.
Hotlink designs this system for biotechnology, pharmaceutical, and laboratory consumable manufacturers. The machine combines flask assembly, ultrasonic welding, leak testing, vision inspection, printing, and packaging in one production line.
Moreover, the system supports different flask sizes, including T25, T75, T175, and T225. Therefore, customers can improve production efficiency and reduce manual operations.
Step 1. Injection Molding
The upper shell and lower shell are produced by precision injection molding inside a cleanroom.
A robot automatically removes the molded parts and transfers them to the next process, minimizing contamination and ensuring dimensional consistency.
Step 2. Atmospheric Plasma Surface Treatment (TC Treatment)
Before assembly, the bottom flask receives Tissue Culture (TC) surface treatment.
The plasma treatment increases the surface energy of the plastic, significantly improving cell adhesion and cell growth performance.
Typical equipment includes:
- Tantec Atmospheric Plasma Treatment System (Denmark)
- Plasma B Corona Atmospheric Plasma Treatment System
Advantages:
- Uniform treatment
- Stable plasma energy
- Excellent long-term consistency
- Suitable for medical disposable products
Step 3. Ultrasonic Welding
These premium systems provide excellent welding consistency and are widely used in medical disposable manufacturing.
Step 4. Leak Test
Every welded flask must pass an airtight leak test before entering the next process.
Features:
- Test 2 or 4 flasks simultaneously
- Single or dual testing stations available
- Automatic NG rejection
- 100% inspection
This guarantees that every flask is completely sealed.
Step 5. Cap Assembly
The bottle body and cap are automatically assembled.
The machine can support:
- Single-size production
- Multi-size quick changeover
- Automatic torque control
- Recipe management
Compatible flask sizes:
- T25
- T75
- T175
- T225
Step 6. Inkjet Coding
The assembled flask is automatically marked with:
- Production date
- Batch number
- Blue identification stripe (optional)
The coding system provides complete production traceability.
Step 7. Packaging
The finished flasks are automatically counted and packed.
Packaging options include:
- 5 flasks per bag
- 10 flasks per bag
According to customer requirements, the line supports:
- Vacuum packaging
- Standard medical bag packaging
The packaged products are then transferred for sterilization and shipment.
Supported Flask Sizes
| Model | Growth Area |
|---|---|
| T25 | 25 cm² |
| T75 | 75 cm² |
| T175 | 175 cm² |
| T225 | 225 cm² |
Step 8. Automatic AGV Transportation to Warehouse
After packaging, the finished cell culture flasks are automatically transferred to the designated warehouse by an AGV (Automated Guided Vehicle).
The AGV system automatically transports the packaged products according to the preset route, reducing manual handling and improving overall production efficiency.
Advantages include:
- Automatic material transportation
- Reduced manual labor requirements
- Improved logistics efficiency
- Accurate warehouse positioning
- Seamless integration with smart factory systems
By integrating AGV transportation, the production line achieves a complete automated workflow from manufacturing, inspection, packaging, to intelligent warehousing.
Customized Cell Culture Flask Production Solution
Hotlink provides customized solutions according to customer production requirements.
The Automatic Cell Culture Flask Assembly and Packaging Machine can be configured with:
- Different flask sizes
- Different printing systems
- Different inspection systems
- Different component brands
- Automatic feeding systems
Moreover, customers can select preferred brands for:
- PLC systems
- Servo motors
- Cameras
- Sensors
- Pneumatic components
Complete Cell Culture Flask Automation Solution
Besides this Cell Culture Flask Assembly and Packaging Machine, Hotlink also provides related automation equipment:
By integrating these systems, customers can create a complete automated manufacturing solution covering assembly, inspection, packaging, and intelligent transportation.
Contact Hotlink
If you are looking for a reliable Automatic Cell Culture Flask Assembly and Packaging Machine, Hotlink can provide a customized solution based on your product requirements and production capacity.
Our engineering team supports complete project development, from process design and machine manufacturing to installation and technical support.
Furthermore, we welcome customers worldwide to visit our factory and see our automation systems operating in production.
Contact us today to discuss your cell culture flask automation project.
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